Tuesday, February 11, 2025

A New Perspective

 

Unlocking New Perspectives in Facilities Maintenance & Capital Planning

When facing complex facilities maintenance or capital planning challenges, it’s easy to get stuck in the same cycle of short-term fixes and reactive decision-making. But what if a fresh perspective could unlock smarter, more cost-effective solutions?




Partnering with an engineering services firm brings technical expertise, data-driven insights, and strategic foresight to your decision-making process. With a deep understanding of building systems, lifecycle costs, and risk management, engineers help uncover hidden inefficiencies, optimize maintenance strategies, and develop long-term capital plans that align with your budget and operational goals.

🔹 Proactive Problem Solving: Identify potential failures before they become costly emergencies.
🔹 Data-Driven Decision Making: Gain a comprehensive view of your assets with engineering assessments.
🔹 Long-Term Savings: Invest strategically in infrastructure improvements with confidence.

At Michaud Engineering, we specialize in helping facility owners and managers make smarter, more sustainable choices—ensuring buildings operate efficiently today and remain valuable for years to come.

Are you ready to see your facility challenges from a new perspective? Let’s connect.

#FacilitiesManagement #CapitalPlanning #EngineeringSolutions #AssetManagement #MichaudEngineering


Monday, February 10, 2025

Lighten Your Workload

 

Why Facilities Managers Should Consider Outsourcing Engineering & Project Management

Managing a facility is no small task. Between maintaining equipment, ensuring compliance, and handling capital projects, the workload can quickly become overwhelming. That’s where outsourcing engineering or project management can be a game-changer.


Here’s why:

Expertise on Demand – Gain access to specialized knowledge without the overhead of full-time staff. Whether it’s asset management, energy optimization, or system upgrades, you get seasoned professionals who know how to get things done.

Cost Savings – Hiring in-house talent for every need can be expensive. Outsourcing allows you to scale resources as needed, reducing long-term labor and training costs.

Increased Efficiency – External teams bring proven processes and best practices, ensuring your projects stay on schedule and within budget.

Risk Mitigation – Compliance, safety, and operational risks are better managed by experts who specialize in navigating complex regulations and technical challenges.

More Time to Focus on Core Operations – Free yourself from project bottlenecks so you can focus on strategic facility improvements and day-to-day operations.

If you’ve been juggling too many responsibilities, outsourcing might be the key to smoother operations and cost-effective facility management. Have you leveraged outsourced support for your facility? Let’s discuss your experiences in the comments! 👇

#FacilitiesManagement #Engineering #ProjectManagement #Outsourcing #Efficiency #CostSavings



Friday, February 7, 2025

You Need a P.E. in Your Corner

 

Why Every Facilities Manager Needs an Engineer on Their Team

Facilities managers juggle a complex mix of operations, maintenance, budgeting, and planning. But when it comes to optimizing reliability, reducing costs, and planning for the future, bringing in a professional engineer (PE) with facilities experience can be a game-changer.



An engineer doesn’t just troubleshoot issues—they provide data-driven solutions that enhance efficiency and extend the life cycle of critical systems. With expertise in mechanical, electrical, and structural systems, they bring a level of insight that helps facilities managers:

Improve Reliability – Engineers analyze failure points, optimize maintenance strategies, and design solutions that enhance system performance.

💰 Reduce Costs – With a deep understanding of energy efficiency, life-cycle costs, and ROI, an engineer helps identify cost-saving opportunities while maintaining performance.

📈 Plan for the Future – Whether it’s capital planning, infrastructure upgrades, or sustainability initiatives, an engineer provides a roadmap to ensure facilities remain resilient and adaptable.

By consulting with a professional engineer who understands facilities, you gain a strategic partner who helps you make informed decisions, prevent costly surprises, and maximize your facility’s potential.

Have you worked with an engineer in your facility operations? What challenges did they help you solve? Let’s discuss!

#FacilitiesManagement #Engineering #Reliability #CostSavings #StrategicPlanning

Thursday, February 6, 2025

Why it is Important to Consult With Engineers with O&M Experience When Making Capital Planning Decisions

 The Key to Smart Facilities Capital Planning: Accurate Data & Expert Insight

When making facilities capital planning decisions, one of the biggest mistakes organizations make is overlooking the expertise of engineers with real-world operations and maintenance experience.

Why does this matter? Because facilities assessments are only as valuable as the accuracy of the data they provide—and that accuracy depends on a deep understanding of how building systems actually perform over time.


Here’s why experienced operations & maintenance engineers are essential to the process:

They know what failure looks like – Engineers with O&M experience have seen firsthand how systems degrade, what causes premature failures, and which issues are most urgent.

They recognize hidden risks – A piece of equipment may appear functional today but could be operating at the edge of failure. Only someone familiar with long-term system performance can assess true reliability.

They ensure data-driven prioritization – Capital budgets are limited, and every dollar must be allocated wisely. Properly performed assessments—backed by operational expertise—help prioritize investments based on real needs, not just theoretical models.

They bridge the gap between strategy and practicality – It’s one thing to recommend a replacement; it’s another to understand the best way to integrate upgrades while minimizing downtime and operational disruption.

Too often, planning decisions are based on incomplete or inaccurate assessments, leading to costly surprises down the road. By engaging engineers who bring O&M experience to the table, organizations can make smarter, more cost-effective capital planning decisions that truly support long-term facility performance.

💡 Have you seen capital planning decisions go wrong due to poor facilities assessments? Let’s discuss in the comments!

#FacilitiesManagement #CapitalPlanning #Engineering #OperationsAndMaintenance


Wednesday, February 5, 2025

What Condition are Your Drawings In? Do You Even Know Where They Are?

 

🔍 Facility Managers: Are Your Construction Drawings Digitized & Organized? 🔍

In the fast-paced world of facility management, having quick access to accurate construction drawings and site utility maps isn’t just a convenience—it’s a necessity. Yet, too often, these critical documents are scattered across old filing cabinets, rolled-up in storage rooms, or lost in outdated systems. You owe it to your facilities team to get these documents digitized and properly stored before they degrade beyond usefulness or go missing.





📌 Why Digitize & Organize?
Faster Decision-Making – When an issue arises, you need immediate access to plans to troubleshoot effectively.
Improved Maintenance & Repairs – Knowing exact utility locations prevents costly and dangerous excavation errors.
Seamless Facility Upgrades – Renovations and expansions are easier when you have a clear history of your building’s infrastructure.
Disaster Recovery & Compliance – Protect your documents from loss, damage, or regulatory setbacks.

By digitizing and storing your facility drawings in a structured database, you ensure your team has instant, reliable access to essential information—reducing downtime, improving efficiency, and enhancing safety.

📂 Does your facility have a digital archive strategy in place? Let’s discuss how facility managers can future-proof their document management! Drop your thoughts in the comments. ⬇️ #FacilityManagement #DigitalTransformation #ConstructionDrawings #Efficiency

Tuesday, February 4, 2025

The Power of a Positive Relationship With an Engineering Service Provider

 

The Power of Partnership: Why Strong Relationships with Your Engineering Service Provider Matter




In today’s fast-paced and competitive environment, businesses rely on trusted engineering service providers to bring innovation, efficiency, and expertise to their projects. But the real value doesn’t just come from a one-time transaction—it’s built over time through a strong, ongoing partnership.

Here’s why maintaining a positive relationship with your engineering service provider is a win-win:

🔹 Deep Understanding = Better Results
Long-term collaboration allows your provider to develop an in-depth knowledge of your processes, challenges, and goals. This means faster problem-solving, better customization, and innovative solutions tailored to your needs.

🔹 Seamless Communication & Efficiency
With a well-established relationship, teams work together more smoothly. Fewer miscommunications, more proactive support, and a shared commitment to delivering high-quality results.

🔹 Cost Savings & Continuous Improvement
A long-term partnership reduces onboarding and transition costs, while continuous engagement fosters process improvements, efficiency gains, and better ROI.

🔹 Mutual Growth & Innovation
When both parties invest in the relationship, service providers are more likely to go the extra mile—bringing new ideas, emerging technologies, and best practices to the table. Their success is tied to yours, driving innovation and long-term success for both.

In engineering, as in business, strong relationships are the foundation of great achievements. Investing in a positive, collaborative partnership doesn’t just yield better results—it creates a competitive edge.

How have long-term service provider relationships benefited your business? Let’s discuss! ⬇️

#Engineering #Collaboration #BusinessGrowth #Partnerships #Innovation


Monday, February 3, 2025

Utilize the Resources at Your Disposal

 


Bridging the Gap: How Facilities Managers Can Maximize Value with Engineering Consultants

Facilities managers are the backbone of operational efficiency, ensuring buildings run smoothly, sustainably, and cost-effectively. But when it comes to complex upgrades, system overhauls, or energy optimization, partnering with engineering consulting firms can unlock even greater value.

🔧 Your Expertise Meets Technical Innovation
Facilities managers bring deep operational knowledge—how systems truly perform in real-world conditions. Engineering consultants bring cutting-edge design, compliance expertise, and strategic planning. Together, they can:

Optimize Building Performance – Identify inefficiencies and design long-term solutions.
Enhance Sustainability Efforts – Implement energy-efficient systems and green building strategies.
Improve Cost Control – Balance upfront investments with lifecycle savings.
Ensure Regulatory Compliance – Stay ahead of evolving codes and standards.

By actively collaborating—sharing real-world data, operational pain points, and long-term facility goals—facilities managers can ensure consulting solutions are not just theoretical but practical, actionable, and impactful.

💡 Are you a facilities manager who has worked with engineering consultants? What strategies have helped you drive the best results? Share your insights below! 👇

#FacilitiesManagement #EngineeringConsulting #BuildingOptimization #Sustainability #Collaboration


Friday, January 31, 2025

The Importance of Capital Replacement Planning

 

The Importance of a Capital Replacement Plan for Facilities Managers

Facilities managers know that equipment failure isn’t just an inconvenience—it can lead to costly repairs, unexpected downtime, and disruptions to business operations. That’s why having a capital replacement plan is essential.




A well-structured plan helps facilities managers anticipate equipment lifecycles, budget for replacements, and avoid reactive, last-minute decisions. Instead of scrambling to address a sudden HVAC failure or a critical system breakdown, a proactive approach ensures replacements happen before failures occur, reducing emergency costs and minimizing disruptions.

Without a plan, organizations risk higher maintenance expenses, inefficient systems, and increased energy costs due to aging equipment. Planned replacements, on the other hand, allow for better financial forecasting, procurement strategies, and smoother transitions to newer, more efficient technology.

By tracking asset conditions, understanding manufacturer recommendations, and aligning capital expenditures with long-term business goals, facilities managers can ensure operational continuity and cost efficiency.

Don't wait for equipment failure to force your hand—start developing a capital replacement plan today. Your facility, your budget, and your stakeholders will thank you.

#FacilitiesManagement #CapitalPlanning #AssetManagement #ProactiveMaintenance


Thursday, January 30, 2025

The Importance of Accurate Maintenance Records

 

The Key to Smart Equipment Replacement: Accurate Maintenance Records

When is the right time to replace a piece of equipment? Too soon, and you waste money on unnecessary upgrades. Too late, and you risk costly breakdowns and downtime. The key to making the right decision? Accurate maintenance records.



Tracking maintenance history provides critical insights into equipment performance, repair frequency, and overall lifecycle costs. When records are detailed and up to date, organizations can identify patterns—like increasing repair costs or declining efficiency—that signal it’s time to replace rather than repair.

Without this data, companies are forced to rely on guesswork or reactive maintenance, which often leads to unexpected failures and budget overruns. On the other hand, well-documented records allow for data-driven decision-making, helping businesses optimize capital expenditures and improve operational efficiency.

Regular maintenance is essential, but tracking it properly is just as important. Investing in a strong maintenance record-keeping system pays off in reduced downtime, better budgeting, and maximized asset value.

How does your organization track equipment maintenance? Let’s discuss best practices in the comments!

#AssetManagement #Maintenance #EquipmentReplacement #DataDriven


Wednesday, January 29, 2025

The Importance of an Independent Professional Evaluation

 The Value of an Independent Engineering Opinion in Equipment Evaluation



When it comes to evaluating critical equipment and determining the right time for replacement, an independent third-party professional engineering opinion is invaluable. Too often, organizations rely solely on vendor recommendations or internal assessments, which can introduce bias or miss key technical factors.

An independent engineering evaluation brings an objective, data-driven approach to the decision-making process. These professionals assess equipment condition, performance history, failure risks, and cost implications of repair vs. replacement. Their expertise ensures that decisions are based on engineering principles rather than sales motives or short-term budget considerations.

This impartial perspective is especially crucial for aging infrastructure and high-value assets. A vendor may push for early replacement to sell new equipment, while internal teams might hesitate due to budget constraints. A third-party engineer provides a balanced, fact-based analysis that prioritizes safety, reliability, and long-term cost-effectiveness.

Investing in an independent assessment can prevent costly premature replacements or unexpected failures that disrupt operations. It also strengthens stakeholder confidence, demonstrating that decisions are made with due diligence and technical rigor.

When equipment lifecycles and capital investments are at stake, an unbiased professional opinion isn’t just valuable—it’s essential. Have you leveraged third-party engineering reviews in your asset management strategy? Let’s discuss!

Friday, January 24, 2025

When to Replace Capital Equipment?

 


This is an interesting challenge – when is the right time to replace capital equipment at your facility? Many businesses do not have a plan for this, but they should – the cost and stakes are quite high.

A couple of obvious triggers might include:

  • Equipment failure – Clearly, this is a driver for replacement, but it is often the least cost-effective way to do it. Replacing equipment on an emergency basis is almost always the most costly and disruptive way.

  • Building renovation – If a building renovation is being undertaken for whatever reason, depending on how comprehensive of a renovation being performed, equipment in this portion of the building that needs to be replaced is often included in the renovation.

What about the rest of the time? Every piece of building equipment or building system has an expected life cycle, so somewhere within that life cycle, it will need to be replaced (if you are unsure about the expected life cycle for a particular piece of equipment, start with BOMA and also check with the manufacturer for non-commercial building equipment). How do you determine the best and perhaps most cost-effective replacement time?

The answer might be more complicated that it would seem on the surface, but there are tools that can help take the guesswork out of it. The challenge is that each piece of equipment or building system is unique in the way that it is used and impacts the operation of your facility. The answer to the question should be based on an objective criteria that can be applied consistently. However, if each system has a different impact how do you settle on a criteria?

Try this solution: create a matrix for each potential criteria that would cause you to want to replace a piece of equipment or building system. Next, give each criterion a weighted multiplier based on how critical that criterion is for your operation. For instance, if yours is an office building where maintaining the proper temperature for the occupants is a high priority, that criteria might be weighted higher than operational cost trends or other criteria. Some criteria that you might consider could include (but are not limited to):

  • Life cycle – where is the equipment in its expected life cycle? Is it 20 years old with a 25-year expected life cycle? That might be an important factor to consider in maintaining reliable operation.

  • Current operational cost / trend – if you track energy use or other operational costs, this might be a factor. Perhaps there is a trend indicating that it is becoming less efficient. Perhaps newer technology exists that is significantly more efficient?

  • Current maintenance cost / trend – if you track your routine maintenance and repair costs and have noticed an increase, it may be an indication that the equipment is wearing out and replacement should be considered.

  • Functionality – does this equipment meet the current needs of the user(s). This will be different between a manufacturing operation or a commercial office building, but is still critical

  • Reliability – has this equipment been having more issues recently? What are the recent failures caused by and are they increasing?

  • Criticality to the mission of the building / operation – how important is this system to the function of the building or operation of the processes in that portion of the building? For instance, if the domestic water piping for a fully occupied office building is aged and starting to leak indicating the end of life for the system, it should be addressed sooner rather than later as the building cannot function without water.

There may be any number of other criteria that you could consider so list those that are important decision-making factors for your application.

Next, make a list of all of the important building equipment and systems and score each of them on the criteria that you created. This should be performed as a team with representatives from key areas of the business operation that may have different perspectives and relative importance of the criteria being considered.

Finally, tally up the weighted scores that you have mutually agreed to. What emerges will become a prioritized list of capital improvements that you can begin planning for.


Thursday, January 23, 2025

Total Cost of Ownership

 


🔧 Preventive and Predictive Maintenance: The Key to Reducing Total Cost of Ownership

In today's fast-paced world, the efficiency and longevity of building systems and equipment are more crucial than ever. Preventive and predictive maintenance not only ensure smooth operations but also play a pivotal role in reducing the total cost of ownership (TCO).

Preventive maintenance involves regular, scheduled inspections and upkeep to identify and address potential issues before they escalate. By catching problems early, businesses can avoid costly repairs, reduce downtime, and extend the lifespan of their equipment.

On the other hand, predictive maintenance leverages advanced technologies, such as IoT sensors and data analytics, to monitor the real-time condition of assets. This approach predicts potential failures and allows for timely interventions. By acting on data-driven insights, organizations can optimize maintenance schedules, minimize unexpected breakdowns, and enhance overall system reliability.

Both strategies contribute significantly to reducing TCO by lowering repair costs, maximizing asset lifespan, and minimizing operational disruptions. Investing in preventive and predictive maintenance not only safeguards your assets but also ensures a more sustainable and cost-effective approach to managing building systems and equipment.

#MaintenanceMatters #CostEfficiency #BuildingManagement #PredictiveMaintenance #PreventiveMaintenance

Engage with us and share how preventive and predictive maintenance have impacted your business!

Wednesday, January 22, 2025

Partnering with Professionals

 

🚀 Optimizing Facility Management with the Right Engineering Partner 🌟

Managing facilities effectively is no small feat. Whether you're overseeing a commercial building, manufacturing complex, or educational campus, ensuring that all systems run smoothly requires expertise, precision, and a proactive approach. That’s why partnering with a skilled engineering services firm can make all the difference.

From mechanical engineering to HVAC and plumbing solutions, these core systems are the backbone of any facility. When designed and managed effectively, they drive energy efficiency, occupant comfort, and long-term reliability.

📌 Why Choose the Right Partner?
A knowledgeable engineering services firm doesn’t just design systems—it provides tailored solutions that align with your facility's unique needs. For example:
✔️ Mechanical Engineering: Optimized system design to reduce energy consumption and maintenance costs.
✔️ HVAC Engineering: Cutting-edge solutions for precise climate control and indoor air quality.
✔️ Plumbing Engineering: Sustainable water management systems that balance efficiency with environmental responsibility.

By leveraging the expertise of an engineering partner, you can identify inefficiencies, prevent costly downtime, and future-proof your facilities.

💡 Ready to unlock the full potential of your building systems? Let’s talk about how the right engineering services can elevate your facility’s performance!

#EngineeringExcellence #FacilityManagement #HVAC #Plumbing #Sustainability






Tuesday, January 21, 2025

Technical Tuesday

 

Technical competence is critical in facilities maintenance. Properly diagnosing and addressing complex systems requires not just experience but also a deep understanding of engineering principles. When challenges exceed internal capabilities, partnering with engineering consultants can bring the expertise needed to ensure safe, efficient, and cost-effective solutions. Investing in the right knowledge pays dividends in operational excellence. #FacilitiesMaintenance #Engineering #TechnicalExcellence

Don't be afraid to hire out those skills that are needed, but not available on your in-house team.  Leverage the resources around you to become even more competent.



Wednesday, January 15, 2025

Time to Change

 

When is the right time to change out equipment? When repair costs begin to escalate? When it has reached the end of its rated life even if it is not showing any signs of problems? When observed conditions indicate that it is worn out? When spare parts become difficult to procure? When the application is too critical to go down unexpectedly?



The answer, of course, is all of these reasons are good reasons to change out old, aging, worn equipment. The challenge is balancing all of those tools and prioritizing which criteria is the base for a given situation. Understanding that we all have finite capital budgets to work with, we need to objectively determine which replacement will yield the best result.

You and your staff probably have a pretty good idea for the majority of the equipment or building systems that need to be addressed, but sometimes it pays to get a fresh set of eyes on the problem. A building condition assessment from an independent professional could be the resource you need to make these tough decisions. An outside professional with facilities experience can provide a dispassionate opinion based on the observable conditions of the building systems or equipment. In addition, their report will provide you with objective data that you can use internally to secure the funding that you need for the capital improvements. If done correctly, the report should provide you with photographs and the logic used to arrive at the prioritized recommendations that will help the executives understand the reasons for your selections as well as the urgency for any needed updates.


Monday, January 13, 2025

Eating the Elephant

 How do you tackle a seemingly insurmountable task?  As the old adage says "How do you eat an elephant?  One bite at a time".  Maybe you have taken a new job or been assigned to a new responsibility and find that the maintenance program there is either ineffective, poorly managed, or non-existent.  Getting your head around fixing it may seem overwhelming, but the answer may be found in that old saying.



First off, you need to START.  Somewhere, anywhere, is better than doing nothing.  The next challenge is to decide where to start or what to prioritize.  There really is no wrong answer as long as you are making progress, but there may be some approaches that could help you gain more traction and momentum more quickly.

If you find yourself in a situation where there have been no real effective PM / PdM processes in the past, your first challenge is going to be demonstrating that success is attainable and real.  Depending on the availability, skill, and attitude of your maintenance staff, the way to accomplish this might be to seek out those tasks that would be the easiest to accomplish.  Start by showing what can be done with the less challenging tasks and gradually expand the scope to include more technical items.  A team that has never changed air filters on a schedule before will probably not be ready to deploy a vibration analysis program across all of the rotating equipment in a facility.  Baby steps are required.

If you do happen to have skilled tradespeople but not really enough of them to be as effective as you want, perhaps your biggest challenge is demonstrating to management that the additional investment in resources will pay off.  In this instance, evaluating the maintenance challenges and identifying those areas that would deliver the greatest return would be the best place to focus.  If your facility is going through pumps in a particular portion of the plant because of frequent breakdowns due to poor past maintenance, this is likely both a maintenance and a production headache.  Improving the up-time of that equipment allowing the production area to be more effective would go a long way toward demonstrating the viability of your efforts and help you justify the further investment in your team.

Lastly, perhaps the overall size and scope of the area you need to maintain is just too large for the team you have available, and there are legitimate arguments for starting in any of a number of areas.  If this is the case, you need to simply select one area in which to really shine.  At this point, you probably just need to demonstrate some sort of success, so start.... just start!

Once you have started, whichever direction you choose to go, make sure you start collecting data immediately so that you can determine whether your efforts are focused in the right areas and how effective those efforts are.  Data is critical and as mentioned in previous posts, the feedback loop is where the key decisions are made, BASED ON good data.  This information can help you make sure your efforts are well-focused


and can help you leverage the support from management that you will need to continue to improve.

Thursday, January 9, 2025

What Should I Maintain?

 

“What should we maintain?”

It might seem like a simple question at first, but it isn’t, especially if your organization has not had a formal maintenance program in the past. Or perhaps you have a maintenance program, but it is overwhelmed and really struggling to put out fires.


Management might say “we need to maintain all of it”, and they are not necessarily wrong, but how do you get there. There is no ‘one size fits all solution’ but here are some thoughts to consider:

What are our most critical pieces of equipment? Can we start with a focused effort to improve our maintenance processes for them? Getting some success and traction with a few items first allows you to learn new processes without getting overwhelmed, and the improved up-time and reliability improvements should free up more resources to expand the program over time.

We have so much equipment – it is impossible to conceive how we will be able to include them all in a formal preventive / predictive maintenance program. Well, the good news is, you shouldn’t need to maintain “all” of it, at least not from a PM / PdM standpoint. There will be equipment that you will choose to “run to failure” – and that is OK. You need to take a discerning look at all of the equipment and parse out those things that will not significantly benefit reliability, operational and maintenance costs, and / or up-time. If the list is still too big after that first pass, make another pass through and remove items from the list that are less critical to the operation. Once you reduce the list of equipment that you will focus on, implement an effective PM / PdM program and continue to adapt it over time to later include those things that might have been left out of the initial effort.

Sometimes assistance from an outside perspective can help clarify this sorting process. Reach out for help if you need.

Wednesday, January 8, 2025

Maintenance Procedures for Unique or Custom Equipment

 

In a previous post, equipment with established maintenance procedures was discussed. These procedures may have been recommended by the manufacturer, from established industry resources, or even from individual experience (as determined by the feedback loop discussed). However, not every piece of equipment has established maintenance procedures. Perhaps it is a custom machine used as part of your unique manufacturing process. Maybe it is a collection of equipment assembled together for a unique purpose. Custom equipment or equipment utilized for novel purposes may not have established maintenance procedures, but that doesn’t mean it doesn’t require routine, preventive and / or predictive maintenance. What do you do?


There are tools and methods that can be used to work through these challenges. One method might include a Failure Mode and Effects Analysis. This tool has key people who are knowledgeable about the equipment and how it is used work through a methodical series of questions to determine the likely points of failure, their potential causes, and possible solutions to prevent those failures. This tool can be used on virtually any type of equipment but it is particularly useful for equipment that is custom-made, inherently complex, and/or unique in some way.


The key to performing an effective FMEA is to have a facilitator that can lead the team through the process to ask the right probing questions, collect the relevant solutions, and then compile them into an effective set of maintenance procedures. To learn more, start here: https://michaud-engineering.com/maintenance-consulting


Tuesday, January 7, 2025

Information is the key to an effective maintenance program

 

If you have been around the maintenance business for any amount of time, you know that many types of equipment have well established maintenance procedures and intervals. Many times the manufacturer will provide this with with the equipment and for typical equipment there often industry standards or standard practices that are used. In all cases, these should be a starting point, but as they say YMMV (your mileage may vary) – meaning it is important to monitor your equipment specific to your use conditions and modify your maintenance processes and frequencies accordingly. For instance, if the recommended filter change interval for a packaged rooftop unit is 2x per year, but your building is in a particularly dusty / dirty location, you may need to increase this frequency to 3x or 4x per year, or perhaps change the filter media that you use to include a pre-filter to screen out larger particulate matter before it fouls your main filters. This is just one example.

In a previous post, the question was posed – why isn’t your maintenance program working as effectively as possible? One of the answers might be related to the “feedback loop”. As important as it is to have skilled technicians performing good maintenance work, their feedback from their work and interaction with the equipment is critical in making good decisions about the equipment for the future. If the aforementioned packaged rooftop unit had nearly blinded over filters each time they were changed on the 2x per year frequency, but the technician never reported this, or if the report never made it to the appropriate decision maker, then the lifespan of this equipment may be significantly shortened. Depending on the criticality of that equipment, that could lead to all sorts of other issues, such as poor performance, reliability problems, increased operational costs and shortened life leading to higher capital costs.


We live in an information age and we have never been better equipped with the myriad tools at our disposal to convey critical information. Are you getting the information you need to make the best decisions?